Conveyor Belt Installation & Vulcanization Services

The Belt Installation & Vulcanization crews at All-State Belting can install and splice a wide range of conveyor belt including Steel Cord, Straight Warp, and Poly/Nylon Multi-Ply reinforced belt for high & low-tension conveyor systems. Turnkey services are available for pulling, stringing, vulcanizing conveyor belts of all sizes & lengths. Our service crews are MSHA Certified for Surface, Coal, Construction, Metal, & Nonmetal jobsites and perform their duties in a safe, professional, and efficient manner.

Conveyor Component Installation Services

Our Service Crews install primary & secondary belt cleaners, hardened steel wear liners, impact beds & idlers, self-aligning trough & return idlers, drive pulleys and lagging, chute liners and skirt board systems...and much more. Contact us now to get an All-State Belting Technical Sales Representative at your facility to review your upcoming conveyor belt or component change out. While there they can conduct a Conveyor Component inspection and System Analysis. Recommendations for system and component upgrades can increase productivity, reduce product loss, and improve workplace safety.

Engineering & Technical Services

Elevator & Conveyor System Tension Analysis

Our Engineering & Technical team can survey a conveyor system and run tension calculations to help you better understand the forces acting within & upon the components of your conveyor system. Tension analysis can reveal trouble areas on your conveyor that shorten the life of your belt and splice. It analyzes discharge trajectory of the material conveyed allowing chutes to be designed properly. It calculates L10 bearing life and tensions on each pulley shaft on the conveyor. Contact your representative today to find out how System Tension Analysis can help your bottom line. View excerpt from Tension Analysis Report...

Conveyor Belt Cover Wear Life Analysis

Wear life calculations can be made to determine belt life expectancy under certain loading conditions. This allows the system owner to budget replacement costs. View Cover Wear Life sample calculation...

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Conveyor Belt Ultrasonic Cover Gauge Analysis

Ultrasound equipment sends sound waves down through the top cover of the belt at various points across the belt width revealing the cross-sectional wear pattern of the cover. This process is a non-destructive method for gauging belt cover thickness and allows the system owner to budget belt replacement costs. View sample Cover Gauge Wear Chart...

Containment & Dust Supression Analysis

Our Technical Sales Representatives can analyze your conveyor and transition points for containment & dust. Airborne particles present a health hazard when inhaled and can be explosive under the right conditions. Product loss & spillage goes straight to the bottom line of your operational costs. Our representatives can conduct a full survey detailing causes and remedies for your containment issues.

Conveyor Belt Inspection & Condition Reports

Inspection of conveyor belts is an important component to ensure your belt life-cycle is as long as possible. By conducting conveyor belt inspections on a regular basis, our trained Technical Representatives can alert you of unusual wear patterns present in the belt and can help determine the systemic causes. This in turn allows our customers to make adjustments to their systems ensuring the conveyor belt achieves extended wear life.

Conveyor System Surveys & Inspections

Conveyor system surveys & inspections can reveal conditions that do not conform to CEMA standards. Engineered class conveyor belts are designed to run under certain conditions and aftermarket alterations to system design can lead to costly premature belt failures. Have All-State Belting check your system over for proper load support, transition distances, and other CEMA norms by conducting a Conveyor System Inspection. Ensure your conveyor system is optimized for maximum belt performance. View a sample Conveyor Inspection report...